How do I replace the printhead in my ZEBRA printer using the Printhead Maintenance Kit? (Zebra Printer Printhead Maintenance Kit Instruction Manual)

Answer

manuals.plus

Apr 12, 2025 - 04:47 AM


To replace the printhead in your ZEBRA ZT231 printer using the Printhead Maintenance Kit, follow these steps:

1. Prepare for Installation:
   - Turn off the printer and disconnect it from the power source.
   - Disconnect all data cables.
   - Open the media cover.
   - Remove the media and ribbon (if used).

2. Replace the Printhead:
   - Connect yourself to an antistatic device.
   - Slide the printhead latch forward to the unlocked position.
   - Release the printhead assembly.
   - As the printhead lever rotates upward, the printhead assembly pivots upward.
   - Pull the printhead from the upper print mechanism.
   - Disconnect the printhead cable from the old printhead.
   - Connect the printhead cable to the new printhead.
   - Slide the printhead into the print mechanism, ensuring that the printhead locking posts go into the printhead latch holes.
   - While holding the printhead in place, slide the printhead latch back to the locked position.
   - Clean the printhead by wiping the print elements (gray strip) from end to end using the swab from the Preventive Maintenance Kit (or use a lint-free cloth dipped in 99.7% isopropyl alcohol).
   - Allow the solvent to evaporate.

3. Resume Printer Operation:
   - Reinstall the media and ribbon (if used).
   - Close the printhead assembly.
   - Close the media cover.
   - Reconnect the AC power cord and interface cables.
   - Turn on the printer power.

Please note that it is important to observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Also, make sure to retain all parts removed during disassembly unless otherwise directed.

For more detailed instructions and illustrations, refer to the ZEBRA ZT231 Printer Printhead Maintenance Kit Instruction Manual.