How do I assemble and install JBC General Heavy Duty Cartridge Exchanger? (JBC General Heavy Duty Cartridge Exchanger Instruction Manual)

Answer

manuals.plus

Mar 20, 2025 - 03:19 AM

To assemble and install the JBC CSR245 General Heavy Duty Cartridge Exchanger, please follow the steps below:

1. Fixing to the robot workplace area: Use a DIN912 M6 xxxx and the mounting hole to secure the cartridge exchanger to the robot workplace area. The grippers must be connected to an air-circuit using the tube connections A and B for actuation.

2. Gripper Activation: The grippers are activated by fluid (air). Connect the grippers to an air supply using Ø 4mm tubing. Tube connection A is used to fix the cartridge, and tube connection B is used to release the cartridge. The recommended operating pressure is 1.5 to 7 bar.

3. Work Position Adjustment: The CSR245 and CSR470 bodies can be pivoted 35º to both sides to suit the inclination of your soldering head. Use a 5mm allen key to loosen the bolt and manually pivot the cartridge exchanger body. The angle indicator around the bolt area helps adjust the desired angle position. Tighten the bolt to hold the body in the desired position. Ensure the soldering head is set to the same angle.

4. Tool Position Adjustment: The cartridge plate can be set to four different positions. Use a 1.5mm allen key to loosen the three indicated screws. Pull the plate holder evenly and remove the cartridge plates. Insert the cartridge plates into any of the four positions needed, ensuring the smaller squared shape faces upwards. Assemble the plate holder to its initial position and tighten the three screws evenly.

5. Centering Jig: To align the CSR245 and CSR470 to the soldering tool and set the cartridge pick-up points, use JBC's centering jig. Install the lower centering jig into the gripper of CSR245/CSR470 and the upper centering jig into the soldering tool. Adjust the soldering tool position until the centering jigs are aligned. The upper centering jig should be completely inserted into the lower centering jig, and this point should be set as the pick-up point position. From this point on, the soldering tool should perform a linear movement when inserting or removing cartridges.

Please refer to the provided manual (Ref. 0027877) for more detailed instructions and illustrations.