How do I install the CONDUCTIX wampfler 08-S265-2346-002 Conductor Bar in EMS-Systems? (CONDUCTIX wampfler 08-S265-2346-002 Conductor Bar Instruction Manual)

Answer

manuals.plus

Mar 01, 2025 - 01:44 AM

To install the CONDUCTIX wampfler 08-S265-2346-002 Conductor Bar in EMS-Systems, please follow the instructions provided in the manual. Here is a step-by-step guide:

1. For new installations and rebuilding, it is important to consider using a plate with a cable guide (08-P025-0191-001) as stipulated by BMW. This plate ensures correct installation dimensions and provides a safe cable guide. For non-BMW EMS applications, it is recommended to retrofit the plate with a distance dimension of 75 mm.

2. Start by installing the collector unit. Ensure that the collector heads are running parallel to the conductor rail and adjust them to align with the exact center line of the copper rail and brush head.

3. For polarity protection, it is recommended to replace copper-graphite collectors with pure graphite collectors. The old copper-graphite collector height (when engaged) is 80 mm, while the new pure graphite collector height is 75 mm. Use a 5 mm plate to achieve the correct height.

4. Avoid common mistakes such as incorrect cable installation, lack of parallel cable guide, cable bundles creating force on collector heads, and collector heads not running parallel to the conductor rail. Make sure to align the brush head properly to avoid grinding the plastic isolation of the conductor rail.

5. Additional recommendations include marking EMS trolley doors with numbers to ensure proper combination with trolleys, checking collector support brackets for angles and parallel surfaces, verifying the position of door hinges, using high flexible cables from Conductix-Wampfler, avoiding cable bundling or use of cable markers that may negatively influence the collector, checking the brush wear sensor unit, and ensuring that all PEplus end caps of the conductor rails are green (indicating the PEplus system).

For further assistance or specific details, please refer to the CONDUCTIX wampfler 08-S265-2346-002 Conductor Bar in EMS-Systems Instruction Manual provided by Conductix-Wampfler.