How do I replace the front fork-headset bearings on the Razor Rambler 16? (Razor W15128785023 Rambler 16 Headset Bearings Instruction Manual)

Answer

manuals.plus

Feb 26, 2025 - 05:07 AM

To replace the front fork-headset bearings on the Razor Rambler 16, follow these steps:

Step 1: Using a 6 mm Allen wrench, remove the four bolts from the handlebar clamps and set the handlebar aside.

Step 2: Remove the plug on top of the headset lock nut. Using a Phillips screwdriver, remove the two screws from the headlamp holder.

Step 3: Using a 36 mm wrench or an adjustable wrench, loosen and remove the headset lock nut from the top of the fork.

Step 4: Using a Phillips screwdriver, remove two screws from the limiter cover and remove the cover.

Step 5: Using a 5 mm Allen wrench and a 10 mm crown wrench, insert the crown wrench inside the fork tube to hold the lock nut. With the 5 mm Allen wrench, loosen and remove the limiter bolt.

Step 6: Using a 5 mm Allen wrench, loosen and remove the two hex bolts that hold the upper fork crown onto the fork and remove it. Slide the front fork down and out of the frame. If replacing the headset bearings, just remove and replace them. There is no need to remove the front wheel.

Step 7: Using two 15 mm socket wrenches, loosen the lock nuts from the front axle and slide the wheel down.

Step 8: Reverse the steps to reassemble the front fork and headset bearings.

Please note that it is important to turn off the power switch and disconnect the charger before conducting any assembly or maintenance procedures to avoid potential shock or injury. Make sure to follow the steps in the correct order to prevent irreparable damage.

If you need further assistance, you can visit the Razor website at www.razor.com or call their toll-free number at 866-467-2967, Monday to Friday, 8:00 am to 5:00 pm Pacific Time.