User Manual Q&AAnswer
Feb 25, 2025 - 10:46 PM
To install the IOXUS CAN Extension Module, follow these steps:
1. Discharge an IOXUS X-Series ultracapacitor module following the instructions in the manual.
2. Remove the middle 4 screws on the IOXUS X-Series ultracapacitor module terminal plate using a T20 driver.
3. Install the provided gasket in the groove on the CAN Extension Module housing.
4. Place the 4-832 CAN Extension Module on the IOXUS module terminal plate, ensuring that the 18-pin connector is oriented toward the balancing enclosure side of the module and line up the mounting holes with the 4 empty xxxx holes.
5. xxxx down the CAN Extension Module housing with the screws removed in step 2 and torque them to 3 - 4 N.m.
6. Remove the screws from the balancing enclosure cover nearest to the CAN Extension Module using a T25 driver.
7. Remove the nylon screws retaining the balancing PCB using a PH1 driver.
8. Disconnect the 2-pin thermistor connector and 5-pin OV signal connector. Use a knife blade or equivalent to pry open the locking tab on the 2-pin thermistor connector.
9. Remove the plastic retaining nut on the 4-pin I/O connector and remove the connector from the balancing PCB housing.
10. Install the 4-835 or 4-887 Balance PCBA to CAN PCBA Cable Assembly connector in the hole for the 4-pin I/O connector and tighten the plastic retaining nut.
11. Connect the 10-pin connector on the 4-835 or 7 and 3-pin connectors on 4-887 to the balancing PCB.
12. Cut the cable tie retaining the thermistor cable and connect the 2-pin thermistor connector to the balancing PCB.
13. xxxx down the balancing PCB with the nylon screws with a maximum torque of < 0.5 N.m.
14. Install and xxxx down the balancing enclosure cover removed in step 6 and torque the screws to 3 - 4 N.m.
15. Install the 4-837 18-pin CAN Module to Balance Cable Assembly between the balancing connector and CAN Extension Module connector.
Please refer to the manual for illustrations and additional details on the installation process.
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