How do I install and wire the Honeywell 2CCP Series 2CCPA1A1A2B Cable Pull Safety Switch? (Honeywell 2CCP Series Cable Pull Safety Switch Instruction Manual)

Answer

manuals.plus

Feb 17, 2025 - 06:27 AM


To install and wire the Honeywell 2CCP Series 2CCPA1A1A2B Cable Pull Safety Switch, follow the steps outlined in the instruction manual. Here is a summary of the installation process:

1. Mount, Wire, and Seal Switch:
- Mount the switch using the specified screws or bolts.
- Remove the housing cover and refer to the circuit diagram for wiring instructions.
- Connect the appropriate wires to the switch terminals and torque the screws to the specified value.
- Optional: Wire the LED indicator if needed.
- Seal the conduit opening according to the provided instructions.

2. Install J-Hook Turnbuckle and Actuating Cable:
- Attach the J-hook turnbuckle to the actuator and the cable using thimbles and cable clamps.
- Tighten the cable clamp according to the manufacturer's instructions.

3. Install Cable Supports (Eyebolts):
- Install cable supports at intervals of no greater than 2.4m (8ft) along the cable span.
- Ensure the first cable support is no farther than 0.46m (18in) from the end of the actuator shaft.
- Thread the cable through the cable supports.

4. Install Cable Termination:
- Install an ends ring at the end of the cable opposite the switch or install a cable-pull switch at each end of the cable.
- Attach the cable end to a fixed support using thimbles, cable clamps, and a fixed support.

5. Adjust Cable Tension:
- Tighten the turnbuckle until the tension indicator is in the middle of the indicator window and aligned with the green band of the label.
- Tighten the turnbuckle locknuts.
- Inspect the cable tension every six months and adjust if necessary.

6. Verify Installation by Performing Functional Tests:
- Ensure the cable actuates freely and the installation elements are not damaged.
- Turn the reset  xxxx  to RUN.
- Perform functional tests for pulled cable state, slackened cable state, and E-stop actuation (if applicable).

Please refer to the complete instruction manual for detailed diagrams, specifications, and additional information on accessories and safety considerations.