User Manual Q&AAnswer
Jan 29, 2025 - 05:15 AM
To assemble the Sealey HBS97.HGV Headlamp Beam Setter, follow these steps:
1. Place the large metal washer over the spigot at the base of column B.
2. Insert the column spigot into the bearing in base A and secure it with the socket cap bolt and washer provided.
3. Attach the mirror-visor D to the rotating metal friction plate at the top of the column using the two socket cap bolts provided.
4. Fit the optical system E to the vertical-sliding system using an M8 bolt in both the top and bottom holes.
5. If you plan to use rails, fix them to the floor of the test bay with low-profile fixings that won't interfere with the movement of the wheels.
6. To determine the correct positions for the rails, place a typical vehicle in the test bay and follow the test procedure without rails. Mark the wheel positions on the floor, including a longitudinal center line, when the unit is correctly positioned for one headlamp. Roll the unit over to the other headlamp, check the alignment, and mark the floor again.
7. Place the rails loosely on the floor using the markings made and put the unit on them. Roll the unit from one lamp to the other and recheck the alignment. When satisfied that everything is correct, fix the rails to the floor.
8. The Sealey HBS97.HGV is approved for all classes as delivered. For testing classes I, II, III, and IV, the rails may be surface-mounted. However, it is recommended to recess the rails into the floor for all other vehicle testing classes.
Please refer to the provided manual for illustrations and more detailed instructions on the assembly process.
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